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About Us

Lightweight composite system

At Pentacore US, we bridge innovation, practicality, and partnership to deliver complete composite panel solutions.
With operations in Elkhart, Indiana and manufacturing through our partner Pentapur Composites in China, we provide a seamless path from concept to finished panel, combining advanced materials, precise engineering, and dependable supply chain support.

Our Story

Our team specializes in lightweight composite systems, including honeycomb cores, PET foam, UD-tape laminates, and custom multi-layer panels designed for the RV, marine, and transportation industries. We go beyond supplying materials, we work side-by-side with manufacturers to optimize builds, reduce weight, increase strength, and improve production efficiency.

Through our U.S. warehouse and CNC cut-to-size services, customers benefit from local responsiveness, shorter lead times, and flexible order quantities. Every project receives personal attention and clear communication from start to finish, whether it’s a one-off trial or a full production rollout.

At Pentacore US, we believe in long-term partnerships built on trust, transparency, and technical know-how. Our goal is simple: help you build smarter, stronger, and faster with composites that perform.

Company Introduction

 

Pentapur Composites, established in 2007, is a China-based manufacturer specializing in PP honeycomb cores, composite panels, and CFRTP PP honeycomb composites.

The company is located in Xuanzhou Industrial Park, approximately 250 km west of Shanghai.

Pentapur operates on a 139,931 sq ft site, including a 96,875 sq ft dedicated production facility.

Pentacore US, established in 2022, was formed to directly serve the RV, marine, trailer, and truck body industries in the RV Capital of the World (Elkhart, Indiana). In 2024, Pentacore US acquired a dedicated Elkhart warehouse, further strengthening its ability to provide localized inventory, responsive logistics, and hands-on technical support to North American OEMs.

Pentacore – What We Do

 

Pentacore provides engineered lightweight composite core materials and panel solutions for the RV, marine, trailer, truck body, and industrial markets. We specialize in polypropylene honeycomb, PET foam, and hybrid composite structures designed to reduce weight, improve structural performance, and enhance long-term durability.

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Capacity

 

Integrated Manufacturing & Processing

High-Speed PP Extrusion

  • Continuous PP honeycomb extrusion

  • Up to 250 m/min | ~820 ft/min

  • Scalable, high-volume, consistent core production

Precision Panel Cutting

  • Automated flat saw cutting for large-format panels

  • Flat wire cutting for repeatable lengths and clean edges

  • Vertical wire edge cutting optimized for high-density PP honeycomb

Heat Lamination

  • Large-format heat lamination capacity

  • Up to 3000 × 1700 mm | ~118 × 67 in

  • Uniform bonding for sandwich panels and hybrid laminates

Edge Finishing

  • Precision edge cutting and trimming

  • Clean edges, tight tolerances, production-ready finishes

 

Advanced Fabrication Infrastructure

Vacuum Glass Tables

  • Large-format vacuum tables for panel layup and lamination

  • 3 × 15 m | ~49 ft

  • 3 × 10 m | ~33 ft

  • Designed for stability, alignment accuracy, and efficient workflows

CNC Machining Centers

  • Large-format CNC cutting, routing, drilling, and profiling

  • 2.8 × 10 m | ~9.2 × 33 ft

  • 3 × 2.5 m | ~9.8 × 8.2 ft

  • Suitable for finished panels and ready-to-install components

Meet The Team

Joe Li
Founder & CEO


Alan Bentancur
Business Development


Stu Broderick
Outside Sales

Our Clients

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